Hot Bottom Features
BLOWER GUARD
A safety cage surrounds the
blower, blower motor, drive
belt, and stack. This
protects personnel from
heated and moving parts.
CONTROL PANEL
Industrial duty panel with with NEMA 4
rating. Standard safety disconnect, red
flashing warning beacon, all controls and
indicators for operation, manual reset
button, digital temperature controllers
monitor fluid and heat exchanger.
Optional features may include-- digital
read out and controls for over-spray foam
control, other NEMA ratings, remote
panels, PLC automation.
MODULATING STEAM VALVE
(recommended option on 200/300 units, standard on 600 and
above) Installed in the steam line to control the volume of steam
entering the steam chamber. This controls the heat input, the
boiling, and the rate of evaporation within the unit. A strainer and
steam trap on the condensate return line are provided. It can also
be connected to the foam sensor to control foaming.
TANK
The entire unit, both interior and exterior, including all wetted internal parts
are constructed of polished stainless steel. Standard construction for all
units -- 10 gauge (.140”) walls, 3/8” plate floor, grade 316L stainless steel
- offers excellent resistance to a wide range of corrosives and atmospheric
exposures, high temperature strength. All sides are insulated with 2”
fiberglass, 800°F rated. Alloy recommendation does not express or imply
any warranties offered against material corrosion.
TANK CONSTRUCTION OPTIONS
• AL-6XN - 6% molybdenum super austenitic alloy for better chloride resistance without the expense of high nickel alloys.
• High nickel alloys - such as B-2, C-22, G-30, 20Cb-3 for a wide range of specific corrosive applications.
• Hastelloy C-276 - one of the more universally corrosion resistant alloys with excellent high chloride resistance and
high temperature properties.
ACCESS LID
With exhaust air inlet -
keeps lid cool to the
touch. Lid is counter-
weighted for operator
safety.
EXHAUST BLOWER
Designed specifically for
evaporated vapor exhaust.
This blower features an all
stainless steel impeller with 5
year warranty. The impeller is
self-cleaning backward
inclined radial blade design
that is electronically balanced
for long continuous duty.
It is belt driven with self-
adjusting belt tensioner and
speed variable depending on model application. Two heavy
duty, greasable pillow block bearings are utilized. The blower
housing is all heavy gauge, tig welded, stainless steel
construction for long life.
OIL SKIMMING WEIR
The oil skimming weir drains
through a 2” port located at the
right height for a barrel, or piping
can be easily installed to direct
the oil to a destination. The flat
sloped bottom is designed for
easy cleaning. No complicated
bottom geometry to create
cleaning problems.
CLEAN OUT PORT
The 4” NPT clean out port is
located at the low point of the flat,
sloped bottom for easy clean out.
Both the oil skimming weir and
clean out port may be connected
to the skimmer sludge pump
option with the 2” NPT reducer
provided.
COALESCING FILTER
Located at the inlet to the water vapor
exhaust blower to capture droplets that
might be drawn up the stack. This is to
minimize carry over of oils or particulate
to the atmosphere. It is easily removed
for cleaning or replacement when dirty.
High density mist eliminator pads are
also available for capturing 10 micro
particulate.
TRANSFER PUMP SYSTEM
Fluid level control is maintained by a float operated ball valve.
The air operated transfer pump pumps fluid from a storage tank
to the evaporator. When the fluid level is low in the evaporator, the
pump forces fluid through the valve, as the fluid level rises the
float ball rises on the surface of the fluid closing the valve. When
the tank is full, the air pump stalls against the closed valve. Fluid
level, by this method, is maintained at a constant level without
larger volumes of wastewater introduced to the evaporator to
cool and upset the fluid already in the tank. This results in
efficient steady state operation.
LEVEL CONTROLS
Redundancy level control is achieved by the use of a stainless
steel lever-arm float valve assembly and a high/low level float
switch assembly. The float valve assembly provides stable
continuous feed into the evaporator, while the high/low level
float switch monitors fluid level extremes and will shut down
the burner, feed pump and indicate an alarm fault condition.
Surface operating floats ignore foam and are not affected by
fouling fluid concentrations or temperatures. The level switch
also allows for fill control upon start up and auto restart.